Electrical connecting system



APYV15 1930. s. w. BORDEN I 1,754,600

ELECTRICAL CONNECTING SYSTEM Original Filed Jan. 22, 1925 2 sheets-sheet 1V lli/' En rance ,B1

W A ATTORNEY April 15, 1930. 5,. w.v BORDEN ELECTRICAL CONNECTING SYSTEM Original Filed Jan. 22, 1925 2 Sheets-Sheet 2 INVENTQR J2e/en 5er/fi ATTORNEYl Patented Apr. 415, 1930 UNITED STA TES PATENT OFFICE STEPHEN W. BORDEN, OF SUMMIT, NEW ERSEY, ASSIGNOR, BY MESNE ASSIGNMENTS, TO CROUSE-HINDS. COMPANY i ELECTRICAL CONNECTING SYSTEM Application led January 22, 1925, Serial No. 3,918. Renewed "February 24, 1930. i

This invention relates to improvements in electrical connecting devicesv for electrical connecting systems, and more particularly to connecting devices for electrical conduit systems, including grounded conduit systems.4

The object of the invention is to improve such electrical connecting devices in general, and particularly for the purpose of connecting conduits for electrical wiring,

spect oi reducing or preventing hazards to ersons or property and of increasing the acility of compliance with lectrical codes and underwriters regulations. v The invention comprises the connecting devices described and claimed hereinafter Vin connection with the drawings and equivalents thereof, of'which- Fig. 1 is a diagrammatic view'showlng connecting devices of the invention in a preerred use, in an assembly of parts const1tut ing a practical form of connecting or grounding?` system, and v igs. 243 are views illustrating a referred form of the vconnecting device oft e invention,

this device bemg inthe form of a conduitbushing connector illustrated in plurality in the system of Fig. 1; l Fig. 2 being an end elevation looking with arrows 2-2 of Fig. 1 toward the inside wall so of 1ghe box from the-switchand` connections. ig. 3 being a longitudinal sectionfoithe device of Fig. 2 ands in the metal wall of the steel switch box of Fig. 1, and showing the metal serviceor entrance-conduit of Fig. V1 for the servijc lead) in place in wires, .and showing thel soldering stud (without jumper wire' or the connecting device;

- Fig. 4 being a sectionsimilar to Fig. 3 but 40 looking with the arrow 4 of Fig. 1 and show ing also the jumper or pi -tail extending inside the switch-box of ig. V1 from the soldering stud L of the connecting device of `Fi 3 to the stud X of Figs. 1 and 4;

Fig 5 being a. perspective featuring the w inside of the connecting device and showing the distorting action ofnthe soldering stud L t thru the connecting device on the' metal e `-threaded/ conf'duit; and

* 'S-@being a perspectlve vfeaturing the own as located in place` outside of the connecting device-and showing the lateral connecting ear P for tliesoldering stud L or the screw stud X, and nally Fig. 7 is a diagram of a modified and preerred form of the system of Fig. 1, showing the device of Figs. 2 6 in service.

Fi 8 'is a sectional view of a fitting in whic the projecting member L is formed integrally with the rest of the fitting.

In Fig. 1 is shownmost prominently the ordinary steel switch-box or'connection-b'ox. enclosing the switch controlling the building circuitsor load circuits ofa public service electrical power or lighting system., There is shown, for purpose of illustration, an ordinary three-wire. system, of direct or alternating current, with neutral wire to be. grounded; altho the electrical system mightl be -asystem of any number of service wires,

one of which and/or the conduit or connection-box of which, vis to be grounded. The

,iron service conduit enclosing the service wires leading into the switch-box is shown at the lower left, its righthand end projecting moreor 'less through a Wall of the box in an opening therein. The entering service wires thenv lead to the switch, as shown.

Thesewires, after leaving the switch as load circuits or building circuits, are led to an iron load conduit MC, thru which they pass to as'teel fuse-box on their way to the' utili-V -zationequipment or translating devices in the building after connection to the fuses in the fuse-box as shown.

The neutral wire'inside the switch-box' is grounded in any suitable manner, as via 'a groundingconduit 4 or a cable 11 extending therethru; butpreferably'in a particularmanner to be described. 'Conduit 4 enters a wall of the metal switch-box in a'manner also to be described later. To the lower end of conduit 4 is connected an iron fitting 2, which is secured so as to be in good electrical `connection with lthe. grounding conductor,

Fig..1.

suchas a waterpipe WP. An insulated wire or cable 11, preferably, extends thruground.- in vconduit 4 for use in certaincases, as described in connection with Fig. 7. `This cable 'I 11 is not connected up with thel 'system of Heretofore such systems and the service and loa-d conduits have been grounded generally in the following manner. A 'ground wire has been connected to the neutral wire inside the box and extended outside of the box thru an insulator in the box wall. To such ground wire outside the box, jumper wires have been connected which: lead to clamps around the service and load conduits outside the box, reliance for grounding of the box having been placed on the electrical connection between the conduits and box which might be established by the screwing up of the bushings tightly against the box wall and thereby connecting the box to the ground wire via the bushings, the conduits, the

clamps thereon, and the jumper wires from the clamps, to the ground wire exposed outside the box. Or sometimes the ground connectionkfrom the neutral wire has extended out of the box thru a grounding conduit, with clamps outside the box around the three conduits (service, lead and grounding conduits) connected together by jumper wires. The objections to such systems are numerous. The exposure of the grounding wires or connections outside the box to the dangers of disturbance and injury by the conditions of the usual environments of the switch-box,

greatly increases the hazard to life and property, and particularly the lire hazard. The inadequacy of box grounding via the bushings is due to the fact that the bushings are liable to become loosened'suiiiciently to break contact with the box and to the fact that, in the first place, the bushings might never be initially screwed up into good contact with the box. The construction is unsightly and makeshift in appearance and involves possibly ineiiicient electrical connection by the clamps to the conduits, as such conduits are usually covered with an insulating enamel or paint.

In accordance with the present invention, the grounding system is of such' nature that all wires extending into and out of the switchbox thru the walls thereof are enclosed and protected at all points outside the box by iron conduits, lto that end the wires which ground the service (entrance) and load (exit) conduits, or both, being located (asheretofore have been only the service and load Wires themselves) wholly inside the box; and by this means all grounding wires are permitted to be and are entirely enclosed by the box and the grounding conduit, on account of the resulting lack of need of any exposed grounding wires outside the box. vAlso in Y thisinvention all grounding connections are made with the conduits and the box in such way as to cause permanent perfect grounding.

In Fig. leach of the three iron conduits shown (i. e., the service or entrance conduit, the exit or load conduit MC, and the grounding conduit 4) p'roject more or less into the steel switch-box thru holes (knockouts) in the box sides. As usual, these conduits are exteriorly threaded at their ends, as shown, with Stand ard tapered conduit threads, for engagement with lock-nuts LN located outside the box and interiorly-threaded bushings B,

B1 and B2 located inside the box and on the K ends of the conduit projecting inside the box;

. ture a means (see below) for protecting from abrasion the insulation of the service and load wires as ythey extend into and `out of the switch-box from and to the conduits. For the purpose of securing the conduits to the box, the bushings have been interiorly screwthreaded as shown in Figs. 3-6, and that feature may be and preferably is retained in the present invention. For the purpose of protecting the insulation of the service and load wires from abrasion, the bushings have been formed with the rounded inwardly radially extending shoulder CS, shown in Figs. 3-6, and this feature may be and preferablyisretained in the present invention. Such shoulder extends inwardly of the internal threads, overlap the end of the wall of the conduit which projects into the box and extends over a portion of the end opening of the conduit inside the box, all as shown most clearly in Fig. 3; the result being that the bushing cannot be screwed on the conduit beyond the end thereof. Also the right hand end of the bushing (Fig. 3) abuts against the inside wall of the box thereby also preventing the bushing from being screwed beyond the end of the conduit which projects inside the box only to the extent necessary to permit of the bushing being attached to the end of the conduit. These bushings have had no greater wall-thickness than was desirable to give them the strength necessary for their function of cooperating with the locknuts to secure the conduits to the switch-box with suiiicient tightness to obtain such electrical connection with the box as might be obtained by such crude grounding means, the bushings, as stated, being liable to loosen from the end of the conduit.

In order to provide a means permitting such ground wires to be located inside the connection box or boxes, I have modified the ordinary construction of the bushings (as at B, B1. and B2, Fig. 1), so that advantage can be taken of`the fact that the bushing has good electrical connection with the conduit (by virtue .of its threaded engagement therewith) to permit a jumper' wire to be connected with 1 the bushing, which jumper can be connected, as will be described, for suitable grounding via the grounding conduit and/or cable there-y in and without any extension, exposed, outside the connection box. A preferred form of the resulting modi-fied form of bushing is shown in Figs. 2 6. These modified bushings may be used in the switch-box not only in connection with the service conduit (as at B1) and with the load conduit (as at B2),` but also in connection with the grounding conduit (as at B). Also, such new bushingsconnectors may beapplied to the connections of the fuse-box with the load conduits, as at B3 and B4. Y

H The box-interior member of the means of securing the conduit and box together which I utilize for the above purpose 1s preferably the interiorly-threaded bushing which is formed with the rounded or curved shoulder CS of Fi s. 2 6; altho in the system of Fig.

1 or Fig. it is not absolutely necessary that the grounding device be formed with such shoulder. Such shoulder, however, serves most usefully to protect and prevent from abrasion the insulation of the wire or cable inside the conduit as it leaves or enters the box. The interior screw threads of this bushing also now serve the most important function of making good contact with the conduit, which is the im rtantthing to be done quite irrespective o whether the bushing is screwed up tight against the box-wall. Because the jumper wire (which now, located insidethe box, is ,connected to'the bushing serves as part of the means for grounding t e box, the box need no longer be put in electrical connection with the conduit by tightly screwing up the bushing so as to ground the box by Wa'y'of the bushing and conduit; that is, no reliance for grounding purposes is placed on the fortuitous electrical connection between the boxand the conduit via the bushing. This is very importantbecause at best that was not a reliable connection on ac' count of the liability of the bushing becoming loosened from the contact with the box, not

to mention the possibility of the bushingnot having been initially secured in good electrical connection with the box, or the possibility of its being withdrawn from contact with the box due to settlement of the building.

As indicated generally in Fig. 1 and more clearly in Figs. 2-6, the entrancebushing B1 A(like the other bushings shown in Fig. 1)

is formed with a greater wall-thickness than heretofore for at least a portion of its periphery so as to provide an outwardly and 1 radially-extending ear or'lug P which ex- Vco tends suciently far around the periphery to permit themaking of -a good electrical connectionv or joint between such' bushing and a jumper wire or lead. which is to extend to anothermetal artY desired to be connected thereby with the ushing. In Fig. 1 th1s ear i. e., at right angles to the diametrical plane k of the bushing itself, thereby avoiding any undue increase of any diametrical dimension of the bushing which might tend to increase the diiliculty of manipulating the bushin in a cramped location in a corner of the ox From'such projecting portions L of the various bushing-connectors of Fig. 1, extend the respective jumper wires in the switch-box, i. e., J1, J 2 and GW. -Preferably, as clearly shown in Figs. 2 6, this extension L or-leadcarrying or lead-attaching projection is in the form of a threaded soldering stud which is screwed into lug P of the bushing and has an end hole O (Fig. 3), receiving an end of a jumper or lead to be fused (soldered or welded) therein. When extension L is in the form shown in Fig. 3` it tends to prevent the bushing becoming loose on the conduit since it forces the conduitrigidly against the opposite side of the bushing. But extension L `may assume other forms and need notbe separate 4from `the rest of the bushin as in Figure 8.- In any case, however, t e connection of the jumper to the bushing makes it unnecessary that the bushing be initially o1'l ever screwed up tight so as to make electrical connectionbetween the box and the conduit. All that is necessary is that the bushing carryingthe lead orjumper be screwed on the end of the conduits so as to make goodelectrical connection therewith via the threaded engagement;andpreferablythatwhen such engagement is Ihad, the bushing will be in such relation in respect of lug P and extension L that the latter will be located suiciently far away from a corner of the box as readily to permit attachment of the jumper connection to the bushing. In any case, the threaded connec- Y wire and/or a grounding conductor within the box. The jumper J of Fig. 4 has one end' soldered in hole O (Fig. 3) in screw-stud L,

and its other end is soldered in 'an ordinary clamptype of terminal or soldering lug vK, havingv a hole thereinr at oneend for the pas-4 sage of stud -or bolt ,X of Fig. 1, andinits outer end a soldering' hole for the jumper J as shown in'Fig. 4. This complete jumper J, L of Fig. 4 is duplicated in Fig. 1 at each of the bushing-connectors, including those in the switch-box at J, J 3 and GW.

The construction of the conduit bushingconnectors, by which jumper connections may be made With them, may assume many and various forms pursuant to the invention whereby the Wires which ground the service and load conduits are located in the switchbox by being connected to the bushings and then suit-ably grounded, as via a grounding conduit 4 and/or cable 11, so that no ground wires are exposed outside the switch-box. But preferably the bushing construction by which jumper-connection is made is not such as to add materially to the diameter or wallthickness of the bushing; and preferably any bushing-extension of substantial dimension to which the jumper or other lead is connected should extend in line with the service conduit. While a preferred fornr of bushingconnector of this type is shown in Figs. 2 6, yet various forms are practical in any arrangement conforming to my conception ot locating the ground jumper inside the box and connecting one end of such a jumper to a connecting device inside the box (such as the bushing) which in turn is electrically connected with the end of the conduit adjacent the box, instead of being clamped, as heretofore, to the conduit outside the box. Preferably, the ear or lug P on the interior connecting device or bushing B1 (Fig. 1) is suiicient in dimension to permit effective attachment to it, as by clamping, of a clamping' lug terminal K (Fig. 4) on an end of the jumper, above described in detail, as an alternative to the different form of screw-stud device L of Figs. 3 and 4; altho, as above stated, it is desirable in general to limit the diametrical dimensions of the bushing-connectors in order to permit convenient manipulation in installing.

In the preferred form of connecting device shown in Figs. 2-6, the threads on soldering stud L are finer than those on the conduit and the main part of the 'bushing (say 14 threads to the inch on the conduit and 2O threads per inch on stud L). The hole to receive stud L, which is tapped in ear P of the bushing, is so located that it breaks thru the bushing wall to the inside thereof, partly or wholly destroying the bushing threads at that point, as shown at U, Figs. 5, 3 and 6. Or at least the two threads of the two passages conflict with one another sufficiently to permit the following action. As shown in Fig. 3, the stud L is of such length that when screwed home in the bushing the end of the stud stops'short of the side of the box; but the stud is long enough so that the two threaded members overlap at their threaded portions, the threads of the stud L, for a substantial portion of its vlength near its end, engaging or conflicting with the preferably differently Apitched threads of the conduit; and as the Stud is screwed home, one or both sets of threads are mutilated or distorted so that the stud itself cannot become loosened and can be removed only by such re-forming of its threads as can be produced only by the application of practically as much force (as by a wrench) as was employed to screw it home. The bronze (non-ferrous) threads of L in contact with the iron threads of the conduit constitute a non-corrosive contact which also-is permanent mechanically owing to the thread-conflict.

As to the accessibility of the bushing for screwing to the end of the conduit which pro- .jects more or less into the box, the parallelism of the tapped hole for the screw stud withtlu` main passage thru the bushing, permit extension L to lie in the same direction as the conduit but away from the conduit, thereby providing minimum conflictin respect of adjacent part-s of the box. In use, ordinarily before screw-stud L is screwed into its position shown in Fig. 3, one end of jumper J (Fig. 4) is soldered at I) in the hole O (Fig. 3) in the end of the stud, so that in installing all that is necessary, after the ordinary assemblage of box, conduit and bushing, is to screw in the stud L, as above described, and then to connect the other end of the jumper Wire to the desired conducting part, such as stud X, of Fig. 1, or to projection L of another bushing, as B of Fig. 1, on the groundconductor 4. Different forms of my bushingconnector may be employed in the same installation as in Fig. 1, as for examplein the case last mentioned, Where bushing B may bc specifically different in construction from bushing B1, i. e., from that shown in Figs. 2 6. In such case the projection L on bushing B may be more nearly suited to be secured to terminal K of the jumper, as by means of a stud and nut in the manner shown at X, Fig. 1 and as shown in Fig. 8.

In any case, the lug or ear P and the projection L may be duplicated in a given bushing, if desired. It is permissible, altho not preferable. that the ear lP extend around the entire periphery of the bushing. As a completed artcle'of manufacture for use by the installer of anysuch systems as Fig. 1 or Fig. 7, the connecting device usually will comprise the bushing and its attached jumper J (Fig. 4) with the jumper terminal Kat the other end; but the article as sold may comprise on-ly my novel bushing-connector itself.

From the above, it will be seenthat the preferred form of connecting device shown in Figs. 2-6, in addition to providing protection against abrasion of the Wire insulation by its rounded shoulder CS, and in addition to its function of preventing the conduit from pullinfj out of the hole in the box wall, possesses the following advantages. It may have e minimum increase of diametrical dimensions. preferably only at P (Figs. 2, 5 and 6), i. e., just suliicient to provide for the reception of screw stud'L (Fig. 3), which projectsinwardly in the box in line with the-conduit.v The bushing is locked tight to the conduit (not the box) by means of the bronze stud L, so that there is no possibility whatsoever of the bushing working loose from the conduit, the bushing, therefore, being permanently retained in good contact relation with the conduit. The bronze stud L itself makes goed bronze-toiron contact with the conduit, independently of and in addition to the contact between bushing and conduit,

and irrespective of the kind of metal of which the bushing itselfl is composed. In addition to the function of stud L as a s et screw for securing the bushing to conduit, this stud is a self-locking member which cannotwork loose, because the threads of the stud or the conduit (whichever be softer) are distorted automatically as the stud is screwed home and into the wall of the conduit. On account of the set screw L (and whether or not its threads as preferred be distorted to interlock with the threads of the conduit) the installer can stop screwing the bushing on the conduit at the point in the rotation of the bushing when lug L or ear P is in a position suicfently remote from a wall or the bottom of the box to permit the convenient screwing in of the stud carrying its jumper J, and this whether or not `at that point of the rotation Fof the bushing it is fully screwed up on the conduit. 'l

From the above it will be seen also that in the system of Fig. 1 or Fig. 7 however modivfied in general arrangement of groundingjumpers or specific construction of bushingconnectors, the reliance for establishing and maintaining electrical connection is placed i l on the permanent and perfect contact which is made by the metal bushing connected on the one hand by its threads to the conduit and on the other hand to its jumper wire, the other end of which can be connected to any desired conductor, as shown in Fig. 1, such as the box itself, or to another connecting device similar to that of Figs. 2 6, at least the bushing being constructed to be screwed on the end of the metal conduit and to take connection with an electrical lead, suchfas a flexible jumper wire or the like.

While it is very desirable to lock the bushing, in its position of ood electrical contact with the conduit, as y the locking means shown in Fig. 3, yet, even without such ylocking means, the bushing (if tightly screwed on the end of the conduit and provided with a jumper secured at its other end inside the box, as at X, Fig. 1) will provide a good electrical contact and circuit making means and particularly for making ground connections inside the connection box. However, in order to insure the permanency of this connection (since even a slight turnin of the bushingv may seriously impair its e ectiveness) it is very desirable that suitable means be provided inl connection with the Y bushing-connector, for locking it, against turning on the conduit, such for example, as stud L serving asa simple set. screw or as a thread distortv ing means as shown in Fig. 3. v

By'lthus taking advantage of the fact that a box-interior member (such as the bushing) of the means forV securing the conduit to the box, has good electrical connection with the conduit by way of threaded engagement, I have been enabled, by connecting a box-interior -jumper to such interior member or bushing, (1) to avoid dependence on the fortuitous electrical connection between the conduit and the box for groundingthe conduit and/or' box, (2) to avoid all grounding clamps and jumpers outside the box and exposed, (3) to provide an interior jumper which can be employed not only to ground the conduits via the interior of the box but ywhich can be connected also to the box itself, so that in combinationwith a ground conductor each of the box and the conduits can be permanently perfectly grounded via such ground conductor, and (4) in addition, the service wire to be grounded can be connected to ground by the same ground conductor which is utilized for the conduits and the connection-box, or by a separate conductor, and (5) by similar arrangements, including bushings B* and B5, inside the fuse-box connected by load conduit withy the switchbox, the fuse-box and all its conduits can be grounded lby the same ground conductor as that for the switch-box. j

In the example shown in Fig. 1, the neutral (grounded) servicejwire extends from the service conduit to number three switch rcontact (from the left), and from that switch contact the neutral ground connection extends via a jumper J2 having a terminal lug K to box-stud X which secures such neutral jumper in good electrical contact with an integral part of the switch-box itself, so that whenl this jumper J2 is grounded, not only the neutral wire but the entire switch-box is grounded. The stud X, as shown, may 'connect to the switch-box the terminal of at least three jumpers, i. e., that from the neutral wire and the two, J1 and J3, from the two bushing-connectors B1 and B2. Y

In the example shown inFig. 1, all the above three jumpers, and accordingly the connection-box, the neutral wire and the service and load conduits, are grounded by a common wire GW, the upper terminal K of which is held by stud X, the lower end of ground connection GW extending to a connection with conduit 4 via a connection to lug L of grounding bushing B. Since conduit 4 is connected to water-pipe P, the entire system thereby is grounded. In cases like this, the cable 11 inside groundingA conduit 4 is not necessary "altho desirab e, bee cause 0f the good connection with conduit 4 which is provided via such bushing-connector as B', which is connected to the fourth jumper or ground wire GW, secured by stud X to the box. But if an ordinary prior bushing (with- `out jumper connection) is located in place of grounding bushing B shown in Fig. l, then cable 1l, inside grounding conduit 4, should be connected to stud X.

In the fuse-box or cabinet of Fig. 1 at the right is shown a systematic embodiment of the invention which is independent of any exterior .arrangement of connections to ground outside of the fuse-box or load conduits. Here the metal box is electrically consolidated with the loadK conduits mounted in its walls (these two conduits being bonded by the means'of the invention, even if the box were of insulating material), by positive means which is independent of direct contact between the box and conduit, i. e., such means being the bushing-connectors B3 and B4, their ears P and projections L and the jumpers J4 and J5, the terminals K of which are forced in contact with one another and with the metal-box by means of stud or bolt X1 and its nut, as shown. By this means, an assured electrical connection is made between the-two conduits and between the box and the conduits, whether or not a good electrical connection between the conduits and the box results from the mechanical association of the two by way of the securing means comprising locknuts LN and the bushings Bs and B4. Thus, the metal fuse-box and the load conduit MX are effectively grounded when, as shown, the load conduit MC is grounded via bushing B2 inside the switchbox, as above described. The fuse-box and the switch-box are termed herein connection boxes.

From the above, it will be seen as to the grounding system of the main switch-box that pursuant to the invention the protecting bushings act as ground connections via grounding jumpers located wholly inside the box, these jumpers being grounded by connections inside the box, which include the box itself when of metal as usual; that the ground conduit may have applied to it a bushingconnector like those at the service and load conduits; and that all grounding wires or cables are located either inside the metal-box or in conduits communicating directly into the box, so that such wires are protected thereby against mechanical injury or dislocation. Also their enclosure results in the advantage that no overheating can result in a serious tire hazard. l

In Fig. 7 is shown a modified system in which there are two ground connections in parallel from the ends of the grounding jumpers inside the switch-box. Here, as in Fig. l, a ground wire GW extends from stud X to one of the bushing-connectors at B, said bushing being connected electrically to 'common binding post ground conduit 4 by the threaded engagement therewith and being electrically connected to grounding jumper G, preferably but not necessarily by the specific means shown in Figs. 2-6. In Fig. 7, however, in addition, the grounding ,cable 1l inside conduit 4 has its upper end extended up beyond conduit 4 and into the switch-box with a terminal K on stud X under the nut, by which means cable l1 is connected to the neu tral wire, to the service and load conduits and to the metal switch-box. This construction provides a second grounding path in parallel with grounding conduit 4 itself and wire GIV connected thereto.

Stud X of Figs. 1 and 7 and stud X1 of Fig. l are brass, bronze, aluminum or other non-rusting stud bolts, screwed into the back or bottom of the box tightly, thru the wall thereof so as to form a tight screwed contact with the metal of the box, after which a. nut is placed on the stud on the outside of t-he box to lock the same securely in place and to prevent its working loose due to any subsequent manipulations. rlhe Various soldering lugs K are then placed over stud X and another nut, as I of Fig. 4, is used to press all the soldering lugs into intimate contact with each other and with the soldering stud itself, after which a third nut is used as a locknut. These grounding studs are particularly useful when the box is of metal and it is desired to ground the same, but if the box` be of insulating material or if it is not desired particularly' to ground it, or it is otherwise suiiiciently grounded, the stud X need not be employed, the various soldering lugs being assembled upon any one of the bushings B, B1 or B2 by the use of a suitable screwor stud screwed into the hole I-I intended for the soldering stud L; or the soldering stud L- may itself be used for binding one or more soldering lugs to a bushing and when so used stud L may or may not have a jumper soldered into it. In any case, however, such a stud, as X, may be used, and in any portion of the box desired, as a for the various soldering lugs K. When one of the functions of this stud X is to ground the box itself, it should be located in a part of the box which is not detachable .from the rest of the box, as is sometimes the case with the ends and parts of the sides of the box.

When the box is of metal, as is usual, a n1ultiplicity of studs as X may be used if desired,

"a stud being located adjacent to each of any of the conduits which it is desired to ground, thus conserving wiring space in the box and reducing the length of the jumper wires, a portion of the box itself serving as a jumper. The prime purpose of the stud X and the jumper thereto attached is to establish a reliable, adequate and permanent electrical connection between the box and the fitting on the conduit, all of the contacts of said cir- .cuitbeing especially fastened against loosenlng, and which involves no connecting wires or otherconnections outside the box. Any

method of making the connection between the box and the fitting on the conduit, which conforms to the above requirements, is suf- 4 ficient for one of the elements of my ground WP. This is one of the forms of fitting of United States patent to` Cowles No. 1,491,739 of 29 April 1924. The lower end of this fitting 2 has a Tconnection TC for water pipe WP, the interior of which T-connection, of course, does not communicate with the lateral opening of fitting 2. The straight part of fitting 2 is screwed on the lower end of conduit 4 and secured thereto by a set screw 15. The lower part of cable, wire or lead 11 is fused to a soldering lug or attaching means 13, and the latter is screwed'into good electrical connection with fitting 2 by a bolt 10. Fitting 2 is formed' with the lateral opening shown so as topermit access to and visibility of the connection to it of cable 11. T-part TC of fitting 2 provides a most advantageous non-clampin means of securing thel fitting to ground plpe WP, particularly in initial installations of t-he electrical system, as in a new building. But fitting 2 may be of the clamp type and. clamped to pipe WP, if desired. Also any fitting other than this Cowles type may be employed at this location. If fitting 2 is secured to WP by a clamp type of Cowles fitting, such fitting shouldbe constructed with not less than two independent clamps, (see Cowles patent), to provide a proper safety factor, and the water pipe should be galvanized at least at the clamped portion. In any case, all the conduits shown may be coated throughout their faces with non-conducting enamel or paint to prevent rusting, this being permitted by the invention, since no portion need be bare to receive a grounding clamp.

From the above, it will be understood that the systemof either Figs. 1 or 7 possessesthe advantage, in addition to the mechanical protection of the grounding wires and the resulting decrease of 'fire hazard, that it eliminates all necessity for the use of clamping connections around the service and load conduits outside the switch-box. Another advantagel of the new system is that it permits entrance of the service wires thru the back of the connection box if desired, with accessibility and visibility of the conduit-grounding connections, this being a valuable feature not existing in any other grounding system. Furthermore, the preferred form in Fig. ,7 pro- 'vides a double parallel protected connection to ground which has the following four principal advanta es, i. e. (1) low resistance path to ground; (2 a path to ground of high current-carrying capacity (3) a pat-h to ground, q

i. e., the surface of grounding conduit 4,

which provides a ground path for high fre-- quency currents, such as lightning discharges and carrier waves for radio, communication on power lines, etc.; and (4) alternative paths to ground, such that the path via the conduit remains even if cable 11 is destroyed and viceversa.

My improved system is not only better and safer than the prior systems, but owing to the simplicity of the connections and the facility with which they can be installed, it is of lower cost. In actual comparison, the resistance of the ground circuits of my improved system hereof, is about one-third that of the presentv New York city grounding system; and its current-carrying capacityV is about double the same; while its cost is substantially lower, both as to the cost of apparatus and the cost of installing.

In practice, the preferred form in Fig. 7 with grounding cable 11 and grounding conduit 4 provided with one of my bushingconnectors at B) is used Whenever it is desirable to obtain the best possible protection. However, in small installations Where the current capacity may be relatively small, the special bushing at B on grounding conduit 4 may be omitted and an ordinary prior bushing there applied; and consequently cable 11 may be the only effective or dependable grounding conductor; conduit 4'being then merely a protection for cable 11, save as to the undependable grounding connection which it may make with the box. But while thisconnection is frequently undependable for carrying large 60 cycle short circuit ground currents, it nevertheless aords a fairly satisfactory connection for the small high frequency and high voltage currents which may result from lightning disturbances', switching operations, swinging grounds, radio frequency currents, etc., which currents will Fshown, so that all the same are connected to the common grounding conductorat either grounding cable 11 or both grounding conduit 4 and grounding cable 11. Again, my system may assume a form where separate ground conductors are used, as distinguished vfrom the common conductor of Fig. 1 (con-v duit 4) or of Figure 7 (conduit 4 and cable l 11) that is, where theneutral wire is connected to cae grounding conductor (as to cable 11) and the other elelnents to be grounded are connected to a separate grounding'conductor such as conduit 4, or (in cases where conduit 4 may not extend entirely from the switch-box to water pipe vWP) to a second and independent insulated cable within conduit 4. Again, it may be desired to omit the grounding of the service wires entirely, and in such cases the jumper J 2 is omitted. All such modifications embody the fundamental of my invention.

The invention hereof is not limited for use in electrical groundingr system, because it is useful with various conduit or pipe connections whether or not the same be elnployed in grounding systems.

The part, improvement or combination which I claim as my invention or discovery, I particularly point out and distinctly claim as follows.

1. A bonding system for an electrical conduit and a lnetal box which includes a bonding fitting for the conduit, said fitting being formed with an annular portion for the exterior of the conduit and with a threaded screw-hole having therein a screw-threaded conductor positioned to press v.the conduit against the annular portion, combined with means forming direct electrical contact between the fitting and the box irrespective of the conduit threads.

2..A bonding system for an electrical conduit and an electrical conductor both of which enter a conduit box, which includes a bonding fitting for the end of the conduit, said fitting being formed with an annular portion for the exterior of the conduit and a threaded screw-hole having therein a screwthreaded conductor positionedto press the conduit against the annular portion, cornbined with means forming direct electrical contact between the tting and the conductor within the box.

3. An article of manufacture comprising an annular member for the end of an electric conduit. formed with a projecting portion provided with a single screw-threaded means for securing the annular member against loosening and for making an electrical connection with a ground wire, the axis of said means being at a substantial angle to the transverse section of the conduit.

4. A connecting device, for the end of a threaded electric conduit, which includes an annular portion lying adjacent the conduit and a second portion integral therewith, said second portion being formed with a threaded screw hole having therein and protruding therefrom a single screw-threaded means pressing the conduit against the first portion and making electrical connection with an electrical conductor.

5. An article of -manufacture comprising an annular member provided internally with conduit engaging threads and with a single means for locking said threads on a conduit end and making electrical connection with a ground wire.

6. An article of manufacture comprising an annular member having on its interior surface, conduit engaging threads, and having in its annular portiona threaded hole so positioned that a threaded member passed into the hole will engage the conduit, serving to lock the bushing in position when applied to a conduit end, and a threaded member in the hole having means for making electrical connection with a ground wire.

7. A conduit-grounding fitting which includes an annular metal member threaded to screw on the end of an electrical conduit; and means holding said member against tendency to rotate when screwed on its conduit and arranged for electrical connection vith a conductor serving to ground the conuit.

8. A conduit fitting for the end of an electric conduit which includes a threaded member for screwing on the conduit and a second member in which is located a threaded screw hole containing a screw-threaded leadattaching member protruding from the hole and forcing the conduit away from the second member and against the first member, thereby improving the electrical contact and holding the device against any tendency to become loose on the conduit.

9. A conduitfitting for the end of an electric conduit which includes a threaded member for screwing on the conduit and a second member in which is located a threaded screw hole containing a screw-threaded member protruding from the hole and forcing the conduit away from the second member and against the first member thereby improving the electrical contact and holding the device against any tendency to become loose onthe conduit; said second member having also means for attaching an electrical conductor thereto.

10. A conduit fitting for the end of an electric conduit which includes a threadedy member for screwing on the conduit and a second member in which is located a threaded screw hole containing a screw-threaded lead-attaching'means forming an electrical circuit with the conduit which circuit is complete irrespective of the said second member, the threads of the conduit within the rst member forming a part of the electrical circuit.

1l. A conduit fitting which includes an annular member formed with conduit-engaging threads and having a rigid projecting member formed with a screw thread having lead-attaching means in threaded engagement therewith for attaching a lead thereto theprojecting member protruding beyond the end of the conduit and in a direction substantially parallel with the axis of the conduit.

12. A conduit bushing Acontainingra first portion threaded throughout its entire length for screwing on a con uit, a second portion overlapping the end of the conduit wall, a third portion integrally connecting said first and second portions and a fourth portion integrally connected to and .extending away from the said third portion in a direction at a substantial angle to the plane of the transverse section of the conduit, said fourth portion having means for connecting an electrical conductor thereto.

13. A conduit fittin annular member forme with conduit-,engaging threads and having a rigid projecting member lformed with a screw thread having lead-attaching means in threaded engagement therewith for attaching a lead thereto the point of attachment of the lead being located beyond the end of the conduit.

14. A conduit fitting which includes an annular member having on its interior surface conduit-engaging threads and formed with vstantial angle to the wall of the box, and a threaded lead attaching means the axis of the threads of the lead attaching means being at a substantial angle with the plane of the transverse section of the conduit.

- 15. A conduit bushing-for the end of an electrical conduit which extends through a hole in a box wall-which includes an annular member threaded for the conduit and having a shoulder overlapping the end of the conduit wall and formed also with a rigid projection which in turn is formed with a threaded screw hole having its axis at a subthreaded member in the hole for making connection to an electrical conductor.

16. A conduit fitting which includes an an nular member formed with a conduit-engaging thread and a second member formed with a threaded screw hole the axis of which intercepts no part ofthe conduit or of the annular member; and a threaded member in the screw hole for attaching an electrical cony ductor.

17. A conduit fittingfor the end of a threaded electrical conduit which conduit extends through a wall of a conduit box the box having four side walls and a bottom wallsai'd fitting including an annular member formed with conduit-engaging threads and also formed with a rigid projection provided with threaded lead-attaching means, the axis of the lead-attaching means being positioned so that an extension thereof, in a direction generally away from the conduit and for any point of a complete revolution of the annular member upon the conduit, lies outside the area occupled by any wall of the box which is adjacent to the wall through which the conduit passes.

18. An electrical connection comprising a one-piece threaded bushing for the end of an electrical conduit, the bushing having a which includes an` threaded bore of the bushing and a threaded stud for turning in said hole after'the bushing has been mounted on 4the conduit, the stud having means for connection to an electrical conductor and the stud contacting with the conduit when threaded in said hole, thereby making a direct electrical connection with said conduit substantially as described.

19. An electrical connection comprising a one-piece bushing for the end of an electrical conduit, the bushing having a threaded hole therein extending lengthwise of the bushing and breaking through the threaded bore of the bushing and a threaded stud for turning in said hole after the bushinghas been mounted on the conduit, the stud having means for connection to an electrical conductor, and the stud contacting` with the conduit when threaded in said hole, thereby making a direct electrical connection with said conduit substantially as set forth. l

20. An electrical connection comprising a one-piece threaded bushingfhr the end of an electrical conduit, the bushing having a ,threaded hole therein breaking at one side through the threaded bore of the bushing and a threaded stud for turning in said hole after the bushing has been mounted on the conduit,

' threaded in said hole, thereby making a di-.

rect electrical connection with said conduit substantially as and for the .purpose described.

In testimony whereof I have signed -my.

lacl 

